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::
Dyne Level Measurement :: |
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TECHNICAL
INSTRUCTION ON HOW
TO USE SURFACE TENSION / WET ABILITY TESTER
OBJECTIVE
OF TEST
Wetting
test as measured by this test show treatment level
achieved by the surface of plastic film or substrate,
which has been treated electrically or other means [or
wet ability of non treated surface] to get satisfactory
print or coating adhesion or anchoring
This
quality control test, is highly recommended for printing
Coating and plastic blow molding industries
Each
test fluid gives an accurate means of surface tension
level in terms of dynes/cms when applied to the surface
to be tested
Test
procedure
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Lay
the specimen to be tested on a clean flat
surface with treated side on the top
transparent films should be kept on the top of
white paper for better visibility of marking
spread the test fluid or ink from the felt tip
of test pen lightly over an area of 7 cms² of
the test specimen (i.e. strip of 7 cams x
1cms). Note time taken for continuous film on
ink to break into droplets. And not peripheral
shrinkage. (border shrinkage ).
Wetting
is satisfactory or adequate ,when a continuous
film of test fluid remains intact 3 seconds or
more on the substrate to be tested .breaking
of the ink film into droplets, in less than 3
seconds indicate a lack of wetting and a lower
numbered test fluid to be tried. if the ink
film remains intact for more than 3 seconds .
The surface tension of this ink in dynes/cm
“wetting tension” and these values are
already marked on each of these pens/bottles.
Please
note that observations of the liquid film
behavior should be made in the center of the
liquid film. Shrinkage of the liquid film on
the edges of the applied ink does not
necessarily indicate a lack of wetting.
Breaking of liquid film into droplets within 2
seconds, indicate lack of wetting this is
especially true for substrate having treatment
level above - 40 dynes cams ²
Some
experience with this will give excellent
insight, to enable an accurate reading to be
made. Extreme care must be ensure the film or
substrate is not touched or contaminated in
the area of lest.
It
is recommended that when testing is done
during the production, the test fluid or ink
to be applied across the full web width.
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QUALITATIVE
RATINGS OF TREATMENT LEVEL OR WETTABILITY
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Sr.
No.
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Treatment
level
in Dynes/cm
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Expected
quality rating in terms of print or coating Adhesion
/ anchorine
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1
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Below
32
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Very
poor printing or coating adhesion.
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2
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34
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Poor
printing or coating adhesion.
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3
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36
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Fairly
good printing or coating adhesion.
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4
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38
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Good
printing or coating adhesion.
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5
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40
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Very
good printing or coating adhesion.
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6
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>
40
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Excellent
printing or coating adhesion.
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Special
instructions to avoid erroneous readings :
This
is a delicate test, users should observe following
instructions carefully otherwise the test result will be
erratic/inconclusive or users may conclude that the TESTER is
faulty.
Erratic
of inconclusive readings are observed under following testing
conditions :
Inconsistent
(corona) treatment on the substrate, may result in erratic
readings.
Loss of treatment or surface wetting tension due to repeated
winding/unwinding of the material or due to friction on the
machine may give erratic readings.
Contamination
due to dust or frequent handling of the treated material may
also give erratic or inconclusive results. Therefore it is
advisable to perform test on fresh (untouched) samples.
Insufficient
fluid (test ink) in the working pens, insufficient fluid at
the tips of the pens. Resulting in error. Therefore if testing
is done after a long gap, please hold the test pens upside
down for few seconds so that fluid flows down to the tips of
the pen. As the fluid at the tip is exposed to atmosphere
there is possibility of erroneous reading, therefore please
dispense this exposed fluid by marking a few lines on white
paper. This is only if pens are used after long storage (more
then one month)
If
treatment level of material is 40 dynes/cm or more, all the
pen stains from 32 dynes/ cm to 40 dynes/cm will look alike
i.e. All the stains will appear uniform and unbroken, and the
user may conclude that the tester is faulty. Please read point
no. 3 of test procedure once again, i.e. do not count
peripheral shrinkage as lack of wetting.
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Quality
Warranty
Quality rating and other recommendations concerning
properties and applications are based on tests
carried out and experience of the manufacturer in
this field. The purpose is to provide general
description of our product and to give basic outline
and guidance to the users. Therefore buyer must
satisfy himself about suitability of such goods for
specific purpose, before putting them to use and
seller shall under no circumstances will be
responsible for any direct or indirect loss to the
buyer for using goods delivered.
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Contact : B/24, Savitridham, W.S.
Marg, Dahisar (E), Mumbai-400 068, Maharashtra, India
Tel : (022) 65791568 / 28283179 Telefax : (022) 28970079
Contact : Mr. John - Proprietor Cell : 9821841653
E-mail : response@agtreaters.com
Work Office :-
Manisha Industrial Estate No : 2, Unit No. : 150, 1st Floor,
Navghar Vasai- East,
Thane. Pin. - 401210 / Tel. No. : 0250 - 2390086 |
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